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Tool Presetting

Company Overview

NIKKEN KOSAKUSHO WORKS LIMITED, the industry leader in the manufacture and distribution of advanced Tool Holding Systems, CNC Rotary Tables and accessories and ELBO CONTROLLI SRL, a major player in the fields of Tool Presetting, Inspection and Tool Management Systems, are delighted to announce that they have now commenced a new global Strategic Alliance.

Both companies have a long-standing synergy and this strengthened relationship allows the two technology partners to innovate and move forward both their products and solutions ‘Closer Together’
Presetter
Software
Pulling Force Meter

Presetters

E236_400x400

Larth

  • Mechanics
    • Measuring Range: Diameter max 260 mm (radius 130 mm); height max 360 mm
    • Base and column made of ground granite
    • ISO/BT/HSK/VDI etc. Interchangeable rotating spindle holder
    • 4 Re-circulating ball bearing linear slides
    • Manual mechanical braking of the interchangeable spindle- holder Rotation
    • Manual axes movement
    • Overall dimensions: L=570 mm, H=793 mm, D=408 mm
    • Net Weight: 45 Kg
  • Electronics - Optics
    • Vision system for tool measuring
    • Elbo Controlli Nikken linear transducers in optical glass type slide 371
    • Axes resolution: X=1μm, Z=1μm
    • C-MOS sensor framed image area 5 X 5 mm
    • 20x magnification
    • Telecentric lens and led illuminator
    • TFT colour LCD 7" led backlight points matrix graphic display (86 X 150 mm image size)
    • Full touch-screen for all presetter operations
    • Elbo Controlli Nikken firmware
    • Data storage on flash memory
    • Electronics driver based on RISC 32 bit processor and integrated vision system
  • Software
    • 9 Numerical machine origin management
    • 9 Numerical tool tables management, each of them composed of 99 tools
    • Tool corrector specific storage of T, Lx, Lz, insert radius
    • Intuitive icons and menu-based software
    • Display radius/diameter, mm/inch, abs/inc
    • Measurement capability by full-screen auto-targeting
    • X axis and Z axis focusing control bars
    • Radius and angle automatic computing cycle
    • TD2361 to manage backup and restore functions, machine origins and tool tables. Connection to the PC with an USB port and electronic bios upgrade
  • Optional
    • Label Printer
    • Machine stand

E316V_1_400x400

E346

  • Measuring range: diameter max 360 mm (radius 180mm); height max 460 mm
  • Base and column made of NATURAL GRANITE: linearity max error 2 μm/m
  • Machine structure in electro-welded and detensioned steel
  • ISO/BT/HSK/CAPTO... etc. interchangeable rotating spindle holder (to be specified) max run-out error < 4 µm
  • Double vault arc prismatic slideways: N°2 X axis slideways; N°1 Z axis slideway
  • Double re-circulating ball bearing slides, lubrificated for life (3) (preloaded slides/ slideways: P/H class)
  • Manual mechanical braking of the interchangeable spindle - holder rotation
  • VACUUM clamping system (E346V+)
  • Vision-system for tool measuring including:
    • C-MOS sensor-framed image area 6,4 x 6,4 mm
    • Magnifications 25X
    • Cutting inspection
  • Machine operator interface through:
    • TFT 15" colour 16:9 vertical Touch Screen monitor
    • Intel Celeron N Series 4 Core
    • UBUNTU LINUX operating system
    • Data storage on solid state disk SSD
  • Software standard:
    • CNC machine origin management and adapters
    • Tool list creation and/or single tool
    • Tools set and Post Processor universal generator
    • magnetic chip code-holders (Balluff for example,hardware not included)
    • printable tool set report
    • theoretical measurements and tolerances management
  • Analog comparators to measure on the fix reticule
  • Telecentric lens and LED illuminator
  • Axes resolution: X = 1 μm, Z = 1 μm
  • TID (Automatic Tool Identification System) ready
Sethy Six

Sethy Six

  • Base & column made of natural granite and machine structure in stainless steel.
  • ISO/BT/HSK/CAPTO/VDI interchangeable spindle. Max run out ≤ 4µ
  • Measuring range dia400 mm & height 600 mm.
  • C-MOS sensor - Framed image area 6.4 x 6.4 mm.
  • TFT 15" colour Touch Screen& Magnifications 30X.
  • Measurement capability by digital comparator, auto-targeting and auto freezing.
  • TOOLINGUP to manage tools set and Post Processor universal generator, magnetic chip code-holder and multi-cutting tools.

Hathor Six LA

Hathor Six/A

  • Base & column made of natural granite and machine structure in stainless steel.
  • ISO/BT/HSK/CAPTO/VDI interchangeable spindle and run out ≤ 2µ
  • Measuring range dia400 mm & height 600 mm with 0.001 measuring resolution.
  • Universal mechanical tool clamping (ISO/BT only)and pneumatic braking.
  • C-MOS sensor - Framed image area 6.4 x 6.4 mm.
  • TFT 15" colour Touch Screen& Magnifications 30X.
  • SP-ID function and Autofocusing measurement optional.
  • Td SIX to managetools set and Post Processor universal generator,magnetic chip code-holder and printable tool set report.

E46LA

E46L/A

  • Base & column made of natural granite and interchangeable spindle.
  • Measuring range dia400 mm & height 600 mm with 0.001 measuring resolution.
  • Universal mechanical tool clamping (ISO/BT only)and pneumatic braking.
  • C-MOS sensor - Framed image area 10 x 10 mm.
  • Full HD LCD 22” colour Touch-Screen monitor& Magnifications 26X.
  • Tool profile acquisition exportable in DXF format and import capability.
  • SP-ID function and Autofocusing measurement optional.
  • TLA technology (Tool Link App) for tool data transmission directly to numerical control memory (DNC)

E46LTW

E46 LTW/A

  • Base & column made of natural granite and interchangeable spindle.
  • Measuring range dia320 mm & height 600 mm with 0.001 measuring resolution.
  • Universal mechanical tool clamping (ISO/BT only)and pneumatic braking.
  • Main camera C-MOS sensor 1.3 Mega pixelsMagnification 26X, digital zoom 2X and 4X available.
  • 2nd/3rd camera C-MOS sensor 1.3 Mega pixels Magnification 60X, digital zoom 2X and 4X available.
  • SP-ID function and Autofocusing measurement optional.
  • TLA technology (Tool Link App) for tool data transmission directly to numerical control memory (DNC)

E68B

E68B/A

  • Base & column made of natural granite and interchangeable spindle.
  • Measuring range dia600 mm & height 800 mm with 0.001 measuring resolution.
  • Universal mechanical tool clamping (ISO/BT only) and pneumatic braking.
  • Motorized axes movements. Control panel with micrometric handwheels and rapid movement buttons.
  • C-MOS sensor - Framed image area 5 x 5 mm&magnifications38X
  • TFT 15" colour Touch Screen monitor with UBUNTU LINUX LTS operating system
  • SP-ID function and Autofocusing measurement optional.
  • Td SIX to managetools set and Post Processor universal generator,magnetic chip Code-holder and printable tool set report.

E68L

E68L

  • Base & column made of natural granite and interchangeable spindle.
  • Measuring range dia600 mm & height 800 mm with 0.001 measuring resolution.
  • Universal mechanical tool clamping (ISO/BT only) and pneumatic braking.
  • Motorized axes movements. Control panel with micrometric handwheels and rapid movement buttons.
  • C-MOS sensor - Framed image area 8 x 8 mm & magnifications 38X
  • Full HD TFT 22" Touch Screen vertical monitorwith Intel Quad Core processor
  • Tool profile acquisition exportable in DXF format and import capability.
  • Td SIX to managetools set and Post Processor universal generator, magnetic chip Code -holder and printable tool set report.

E46LA

E68LA

  • Base & column made of natural granite and interchangeable spindle.
  • Measuring range dia600 mm & height 800 mm with 0.001measuring resolution.
  • Universal mechanical tool clamping (ISO/BT only) and pneumatic braking.
  • Motorized axes movements. Control panel with micrometric handwheels and rapid movement buttons.
  • SP-ID function and Autofocusing measurement
  • C-MOS sensor - Framed image area 8 x 8 mm & magnifications 38X
  • Full HD TFT 22" Touch Screen vertical monitorwith Intel Quad Core processor
  • Tool profile acquisition exportable in DXF format and import capability.
  • Td SIX to managetools set and Post Processor universal generator, magnetic chip Code -holder and printable tool set report.

Softwares

TP32

TP32 Tool Management Identification System

TP 32 is a program dedicated to the management of the tool repository woven in as a fundamental component of the productive cycle and as such inserted in a system in which information must be accessible to people and presented in a simplest manner.

TID

TID (Tool Identification Manager System)

TID application is born from the need to have an instrument that allows creating, easily and at a reasonable price, a tool identification system interface with:
- tool presetter unit
- machine tool NC (FANUC, HEIDENHAIN, MAZAK, SIEMENS, MAKINO, OKUMA and more)

Pulling Force Meter

PFM

Pulling Force Meter

he PFM is a measuring instrument that allows, in a simple and quick way, the measurement of both machine tool and presetting machine spindle clamping force. Thanks to its interchangeable adapters, it can measure the pulling force for ISO/BT, SK, ASME, BIG+ PLUS, NIKKEN 3LOCK 40/50.

The kg measures have an approximate 3% tolerance. Accuracy and repeatability depend on employment conditions and correct positioning in the machine spindle.